Professional surface prep, marine coating application, NACE inspection & anode replacement. Extend asset life with our certified corrosion protection solutions.
Combat the harsh marine environment with our complete corrosion protection suite. From ultra-high-pressure cleaning and NACE-certified inspection to specialized coating application and cathodic protection, we safeguard your investment and extend service life.
Corrosion is the constant adversary of offshore assets. At Integra Offshore, we provide a systematic defense, treating each project as a critical preservation campaign. Our methodology is built on industry best practices, certified personnel, and a commitment to applying the right solution for the specific environment—from splash zones to submerged hulls and internal tanks—ensuring maximum durability and return on your maintenance investment.
The foundation of any long-lasting coating system is perfect surface preparation.
Ultra-High Pressure (UHP) Water Jetting: Removal of coatings, corrosion, and marine growth at pressures up to 40,000 psi, ideal for hull cleaning and delicate substrates.
Abrasive Blasting: Open nozzle, vacuum (eco-friendly), and automated blasting to achieve precise surface profiles (SA 2.5, SA 3) for new coatings to adhere to.
Mechanical & Chemical Preparation: Power tool cleaning, solvent washing, and other methods for targeted areas or specific coating requirements.
We apply high-performance coatings that are engineered to survive in the world’s most corrosive environments.
Marine & Offshore Coating Systems: Application of epoxy, polyurethane, silicone, and zinc-rich primers for hulls, topsides, and structural steel.
Splash Zone & Immersion Coatings: Specialist application of thick-film epoxy, glass flake, or elastomeric systems for areas subject to constant tidal immersion and wave action.
New Build, Maintenance & Repair Painting: Full-service application for any project phase, ensuring color matching and system compatibility.
We provide the expertise to monitor, manage, and maintain your corrosion protection systems.
NACE-Certified Coating Inspection: Independent quality control during surface prep and application to ensure compliance with manufacturer specs and project standards.
Anode Survey, Inspection & Replacement: Assessment of sacrificial anode systems, including retrofit design and underwater replacement to maintain cathodic protection.
Long-Term Preservation: Application of temporary protectives and desiccants for equipment during lay-up or between projects.
Targeted solutions for the most challenging corrosion hotspots.
Tank Lining & Refurbishment: Internal coating of ballast tanks, cargo holds, and water tanks using approved, potable-grade or chemical-resistant linings.
Refractory Repair & Insulation: Inspection and repair of refractory linings in chimneys and flare tips to API 936 standards.
Effective corrosion control is a precise science, not just a maintenance task. Our process begins with a detailed condition survey and failure analysis to understand the root cause of coating breakdown—whether it’s mechanical damage, chemical exposure, or a flawed previous application. This diagnostic approach allows us to specify not just a generic coating, but a tailored system that matches the exact service environment (atmospheric, immersion, chemical splash) and the asset’s operational temperature profile. We partner with leading coating manufacturers to ensure we are applying the most advanced technology available, giving your assets the best possible defense.
Access Expertise: Our coating teams work seamlessly with our IRATA rope access and confined space specialists to treat any area, anywhere.
Environmental Compliance: We employ containment, vacuums, and eco-friendly methods to manage waste and protect the marine environment.
The harsh reality is that over 80% of coating failures can be traced back to inadequate surface preparation. This is why we invest in the most powerful and precise preparation technology and rigorously control the environment in which we work. Our teams meticulously monitor and document surface cleanliness, profile, and ambient conditions (temperature, dew point, humidity) before any coating is applied. This relentless focus on the foundational step ensures that the expensive, high-performance coating that follows has the optimal chance of achieving its designed lifespan, thereby maximizing your maintenance interval and reducing total cost of ownership.
Our role extends beyond the application crew. As your long-term partner in asset preservation, we provide comprehensive data and management support. Every project includes detailed documentation: batch numbers of materials used, ambient condition logs, dry film thickness reports, and holiday detection records. This creates a verifiable history that is invaluable for warranty claims, risk-based inspection planning, and future maintenance scheduling. We equip you with the knowledge to predict your next intervention, transforming corrosion control from a reactive expense into a predictable, managed component of your operational budget.
UHP water jetting (3000-40,000 psi) uses the force of water to clean and remove coatings; it's ideal for removing marine growth, soluble salts, and for use where abrasive dust is prohibited. Abrasive blasting uses propelled media (e.g., steel grit) to clean and create an anchor profile; it's required for most high-performance coating systems. The choice depends on the substrate, coating specification, environmental regulations, and desired surface profile.
A NACE-certified inspector provides independent, expert quality assurance at every critical stage—surface preparation, primer application, and topcoat application. They ensure the contractor meets the project's technical specification, which directly dictates the coating's performance and lifespan. Their sign-off is often a contractual requirement and provides you with professional assurance that the job was done correctly.
We determine anode need through underwater survey (by diver or ROV) measuring remaining anode dimensions and calculating depletion, combined with structure-to-water potential measurements. Yes, anode replacement is a standard underwater service we provide. Our teams can remove depleted anodes and weld or bolt new sacrificial anodes onto the structure without dry-docking, a major cost and time savings.
At Integra Offshore, we understand that behind every service inquiry is a critical operational challenge—a tight deadline, a complex repair, or an integrity concern that demands an expert solution.