Expert on-site & onboard fabrication, ASME & AWS coded welding, and structural repair for vessels & platforms. Minimize downtime with our certified global teams.
When critical structural repairs or complex fabrications are needed, our globally certified welders and fabricators deliver coded solutions directly on your asset, minimizing off-hire time and restoring full operational integrity.
At Integra Offshore, we understand that unplanned structural failures demand a rapid, expert response. Our fabrication and welding services are built on a foundation of stringent certifications, advanced on-site capabilities, and a project execution philosophy that prioritizes your operational continuity. We bring the workshop to your worksite, delivering permanent, code-compliant solutions under the most challenging conditions.
We execute repairs that meet the highest international standards for quality and safety.
Certified Welding Procedures: ASME IX & AWS D1.1 coded welding for all structural, plant, and piping systems.
Complex Repair Execution: Repair of primary structures, pressure equipment, and high-stress components.
Post Weld Heat Treatment (PWHT): On-site stress relieving to ensure long-term weld integrity and prevent cracking.
We mobilize fully-equipped teams to fabricate and adapt structures directly where they are needed.
Primary Structure Fabrication: Construction and adaptation of load-bearing elements for vessels, rigs, and offshore installations.
Custom Offshore Solutions: Fabrication of bespoke tools, support structures, and replacement components.
Pipe Spool & System Fabrication: Precision fabrication of complex piping assemblies ready for installation.
A full-service approach to piping, from design to final testing.
Design & Engineering: Full piping system design, stress analysis, and isometric drawing services.
Installation & Replacement: Skilled pipefitting and welding for system installation, retrofits, or replacement.
Fabrication Support: Fabrication of spools and pre-fabricated assemblies to accelerate project timelines.
Ensuring every repair and fabrication meets performance specifications.
Pressure Testing: Hydrostatic and pneumatic testing of hoses, pipelines, and completed systems to verify integrity.
Mechanization & Precision Work: Machining, milling, and fabrication of precision mechanical parts and adaptations.
Our fabrication philosophy is driven by the imperative to restore asset integrity with minimal operational disruption. We specialize in executing complex repairs in live plant environments or on assets at sea, where conventional yard-based repairs are not an option. Our project engineers conduct thorough feasibility and constructability studies beforehand, developing detailed method statements and contingency plans that address access challenges, hot work permits, and environmental controls, ensuring the work is completed safely and efficiently the first time.
Quality in offshore fabrication is non-negotiable. Our rigorous welder qualification and procedure control system forms the backbone of our service. Before any arc is struck on your asset, we qualify our welding procedures (WPS) and personnel (WPQ) specifically for your project’s materials and conditions. This upfront investment in quality assurance, combined with real-time inspection from our integrated NDT teams, guarantees that every weld not only looks right but possesses the required metallurgical properties to perform for the life of the asset, under designed loads and in corrosive environments.
We view each fabrication project as a partnership aimed at solving an operational challenge. Beyond the immediate repair, our teams provide detailed as-built documentation and a comprehensive material traceability dossier, giving you complete confidence in the work performed. This diligent approach to documentation supports future maintenance and class surveys, adding long-term value. By combining certified craftsmanship with robust project management, we deliver more than a repair—we deliver a permanent solution that enhances the reliability and safety of your critical infrastructure.
Our welders are certified for a wide range of materials including carbon steel, low-temperature steels, stainless steels (e.g., 316L, Duplex, Super Duplex), and nickel alloys. We are proficient in key processes like Shielded Metal Arc (SMAW), Gas Tungsten Arc (GTAW/TIG), Gas Metal Arc (GMAW/MIG), and Flux-Cored Arc (FCAW) welding, with procedures qualified to ASME Section IX and AWS D1.1 standards.
Yes, we specialize in safe work execution in live environments. Our teams are trained in strict hot work permitting processes, gas testing, and the implementation of controlled work packs. We use specialized equipment like welding screens, hot work tents, and air movers to create safe, isolated workspaces that protect adjacent operational areas.
Quality is ensured through a multi-layered approach: 1) Pre-job qualification of procedures and personnel for the specific conditions, 2) Use of controlled, pre-heated welding consumables, 3) Real-time monitoring by certified welding inspectors, and 4) Immediate post-weld Non-Destructive Testing (NDT) by our integrated inspection teams. This end-to-end control mitigates environmental factors.
At Integra Offshore, we understand that behind every service inquiry is a critical operational challenge—a tight deadline, a complex repair, or an integrity concern that demands an expert solution.